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--> Products Stamping Presses Sheet-metal Machinery Used Machinery(KUEC) Komatsu Industrial Machinery Exhibition Hall Agency Exhibition Space Maker's Voice --> Official YouTube Channel Open Source Software (OSS) Support & Service Select from Category Select from Trouble Purpose Select from the Product Contact Us (Domestic Service & Ocerseas Service) Grants and Assistance Support --> Komtrax Features Predictive maintenance System User's voice basic terms youtube --> Profile News release Corporate Profile President's Greetings DX Strategy --> history --> Group Companies Location of HeadOffice and Domestic Plants Global Operations Regional Contribution Recruitment information --> Contact Us Jp Jp HOME Stamping Presses H1C Features Details User’s voice, Machining example Exhibition machine--> It is an AC servo press specialized in cold forging. Komatsu AC Servo Forging Presses H1Cseries H1C400 / H1C630 / H1C630L / H1C1000 The first in the world: Servo press for cold forging Free motion expands possibility of cold forging. We propose to replace hydraulic press with forging servo. Servo BKO (bed knock-out) H1C Catalog Download High accuracy forming is realized combining the MAY PRESS motion with the AC servo control.This is the first hybrid type forging servo press in the world. The first in the world: Servo press for cold forging Mechanical Pressesでは スライド速度を遅くするにはサイクル全体のスライド速度が遅くなるめ、生産性が大きく落ちます。またエネルギーを蓄えているフライホイールの回転数を遅くするため、仕事量が不足する場合もありました。 油圧プレスでは スライド速度は遅くできますが、生産性は大きく落ちます。またMechanical Pressesに比べメンテナンスが大変で、一般的に維持費がかかります。 --> All the factors that expand possibility of cold forging are in this one:  • Solid loop frame of high rigidity and reliability  • Plunger guide for high precision  • MAY PRESS motion for excellent formability  • Free motion that expand possibility of cold forging コマツ独自のマイプレスリンクモーションは、加工領域のタッチ速度が格段に遅く、スムーズな塑性流動で安定した高精度加工を実現します。 さらにフリーモーションを設定すれば、必要な位置だけさらに速度をおとすこともできるため、生産SPMをおとさずに成型性と生産性を両立することができます。 --> The first in the world: Servo press for cold forging Free motion expands possibility of cold forging. 金型寿命や成形性のためにスライド速度を落とすと •  •  •  --> Effects of free motion: 1) Seizure-proof and productivity are increased. 2) Application range can be expanded to complex forming. (enclosed die forging, multidirectional forging, back pressure forging etc.) Komatsu's original MAY PRESS link motion makes touching speed to forming area remarkably slow to create a smooth plastic flow and realizes stable high precision forming. In addition, such motions as making speed slower only at certain positions to enhance formability and as making the slide reciprocating to improve fluidity and stretchability are made possible by free motion setting. 深いカップの後方押出しや内外径のスプライン成形では、高い内外径の寸法精度と耐焼付き性が要求されるため、油圧プレスのように遅いスピードで成形する方が適しています。しかし、油圧プレスは、生産性が悪く、メンテナンスが大変なため、コストが掛かります。H1Cなら、フリーモーションにより、加工領域のスピードを自在にコントロールし、サーボモータならではの高いトルク能力と高い精度により、加工速度向上、精度向上、コスト削減が図れます。 --> We propose to replace hydraulic press with forging servo. For backward extrusion of deep cups and for forming internal/external splines, slow speed forming as with a hydraulic press is more suitable since high dimensional accuracy and seizure-proof are required. But hydraulic presses are low in productivity and troublesome in maintenance to raise costs. With H1C, you can control forming speed freely and, with the high torque and high accuracy of the servo motor, you can expect faster forming speed, higher product accuracy and lower manufacturing costs. Servo BKO (bed knock-out) With the servo BKO that enables flexible back pressure control, flow of material can be controlled to widen forming ranges. This is realized with the AC servo of the die cushion. Higher productivity:  •  Shorter cycle time with highly responsive system • Shorter preparation time Higher formability:  • Forming highly difficult-to-form products with the most suitable control of thrust force to the plate • Reducing stage number Low noise:  • Lower touch noise with impact pressure control like preliminary acceleration and shock-less stop Energy saving:  • Power regeneration • Easier maintenance Details Model H1C400 H1C630 H1C630L Capacity kN 4000 6300 6300 Slide Stroke mm 200 220 400 Max SPM min-1 55 50 30 Die Height mm 460 520 1000 Slide Adjustment mm 40 50 50 Slide Adjustment L-R mm 700 800 800 F-B mm 500 600 800 Bolster L-R mm 700 800 800 F-B mm 600 700 800 User’s voice"H1C" From Kyoto Tool Co., Ltd. Function of the servo press is important for cold sinter forging of 35 degree helical gears. We had to increase density efficiently by minutely adjusting slide motions to minimize lowering of productivity, which was impossible with a mechanical press. Machining example From Kyoto Tool Co., Ltd. 焼結冷間鍛造の開発品事例--> Example of backward extrusion product Example of ironing product ProductsStamping Presses Servo Presses H1F-2 H1F-1 H2W Mechanical Presses OBS E2W L1B L2G/E2G L2M/E2M L2T/E2T Forging Presses L1C L2C H1C Large Press System H*FTL E4T ProductsH1C Catalog Contact Us Products Stamping Presses H1F-2 H1F-1 H2W H2FM --> OBS E2W L1B L2G/E2G L2M/E2M L2T/E2T L1C L2C H1C H*FTL E4T SF*H --> Sheet-metal Machinery TWCL --> TLM TLH KFL TLV TLX PVS PBZ PAS TFP510-3 TFP --> TFPL TFPV SHS --> GT3300 GT3165 --> 溶接ロボット --> 切断ロボット --> Used Machinery Official YouTube Channel Open Source Software (OSS) Service Contact Us (Domestic Service & Ocerseas Service) クラッチブレーキ用ダブルバルブ定期交換のお願い プレスブレーキ挟まれ防止 ツイスタ火災防止 レーザ加工機火災防止 溶接ロボットシステム火災防止 --> 工事実施までの流れ 機械のロックアウト 作業前 エリア安全養生 --> Training on safety, operation and maintenance Consumables and important parts for safety 潤滑フィルター清掃方法 タイミングベルト清掃方法 サーボプレス(H1F機)オイル交換作業 プレスブレーキ(PVS機)本体への給脂 バックストップの給脂 --> Periodical inspection specified by manufacturer Specific voluntary inspection Annual maintenance contract for laser machine Annual maintenance contract for servo presses プレスブレーキ向けレーザー式部品装置AKAS --> Light guard Conversion to Invertor Motor Retrofitting transfer feeder プレスブレーキ アイクランプ ベンディングサポート オーナコントローラRR リンクコントローラR --> Replacing sequencers Replacing NC unit Replacing controller of press Relocation コマツ純正油 SDS(安全データシート) H1F-2型 生産下限と下限の違いについて ベンディングアイの使用環境の注意点 プレスブレーキ金型カタログ(PDF) --> Grants and Assistance Support --> Komtrax Komtrax Features Predictive maintenance System User's voice Basic terms Profile News release Corporate Profile President's Greetings DX Strategy History --> Group Companies Location of HeadOffice and Domestic Plants Global Operations Recruitment information --> Regional Contribution Contact Us Imprint Sitemap Privacy Policy Copyright© Komatsu Industries Corp. All rights reserved. Stamping Presses Servo Presses H1F-2 H1F-1 H2W H2FM --> Mechanical Presses OBS E2W L1B L2G / E2G L2M / E2M L2T / E2T Forging Presses L1C L2C H1C Large Press System H*FTL E4T Press Peripherals SF*H --> Service Komtrax Sheet-metal Machinery Laser Cutting Machine TWCL --> TLM TLH KFL TLV TLX Bending Machine PVS PBZ PAS Shearing Machine SHS Twister Cutting Machines TFP510-3 TFP --> TFPL TFPFIT --> TFPV Gatling Press Center GT3300 GT3165 --> Robot Welding Robot Cutting robot --> Service Komtrax if(location.protocol == 'http:') { location.replace(location.href.replace(/http:/, 'https:')); } --> Protection of Personal Information and Use of COOKIE This website uses COOKIEs on some pages in order to ensure customers’ comfortable use of the website. When you use this website, please agree to our use of COOKIEs. If you continue to browse this website even without agreeing to our use of COOKIEs, we consider that you have consented to our use of COOKIEs. 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